Assessment of Number of Layers on Tensile and Bend Strength of HB 500 and ST 42 Dissimilar Weldments
DOI:
https://doi.org/10.15408/fiziya.v4i2.22575Keywords:
HB 500 Steel, ST 42 Steel, and Dissimilar WeldmentsAbstract
The joining of several materials with different characteristics has been widely carriedout for industrial progress, especially to obtain material characteristics that are superior to theprevious one. One of the most common joining techniques is welding. This research wasconducted to determine the weldability of different steels with the number of layers varyingbetween 3 and 4 layers. The object of this research is the welded connection of HB 500 wear-resistant steel plate with ST 42 construction steel plate where the thickness of each material is 10mm. Welding with the Gas Metal Arc Welding (GMAW) method employes ER 70 S filler metal ineach layer and currents from 90 A to 180 A at each connection. Tensile and bending tests werecarried out as a characterization of the weld area to determine its mechanical properties. Theresults show a significant effect of the number of layers on the quality of the connection. Theoptimum value is formed in the number of infill layers as much as 4 layers with tensile strengthof 448.37 - 473.292 MPa, yield stress of 305.767 - 317.493 MPa, elongation of 33.8 - 34.56%, andable to bend under load 874,498 - 919,544 MPa with angle formed are 85.414° on the root and86.14° on the face.References
ASM International, Alloying: Understanding the Basics. New York: ASM International,
DIN Standard, “Steels for General Structure Purposes : Quality Standard,” in Allgemeine
Baustähle, Dessau-Roßlau: Zementanlagenbau GmbH, 1980, pp. 2–15.
A. Tjahjono, Fisika Logam dan Alloy. Jakarta: UIN Jakarta Press, 2013.
E. Wen, R. Song, and W. Xiong, “Effect of Tempering Temperature on Microstructures and
Wear Behavior of a 500 HB Grade Wear-Resistant Steel,” Metals (Basel)., vol. 9, no. 1,
, doi: 10.3390/met9010045.
A. R. Chintha, “Metallurgical Aspects of Steels Designed to Resist Abrasion, and Impact-
Abrasion Wear,” Mater. Sci. Technol. (United Kingdom), vol. 35, no. 10, pp. 1133–1148,
, doi: 10.1080/02670836.2019.1615669.
A. Czupryński, “Microstructure and Abrasive Wear Resistance of Metal Matrix Composite
Coatings Deposited on Steel Grade AISI 4715 by Powder Plasma Transferred Arc Welding
Part 2. Mechanical and Structural Properties of A Nickel-Based Alloy Surface Layer
Reinforced with P,” Materials (Basel)., vol. 14, no. 11, 2021, doi: 10.3390/ma14112805.
Department of Defense Manufacturing Process Standard, Millitary Specification, MIL-
STD-11. Washington DC: Department of Defense USA, 1979.
B. Mvola, P. Kah, and J. Martikainen, “Dissimilar Ferrous Metal Welding Using Advanced
Gas Metal Arc Welding Processes,” Rev. Adv. Mater. Sci., vol. 38, no. 2, pp. 125–137, 2014.
M. T. Abdullah, M. L. N. Ajian, and P. E. Sarah, “Studies on The Effects of Multipass
Welding on Mechanical Properties of Mild Steel on SMAW Joint,” J. Mech. Eng. Res. Dev.,
vol. 42, no. 5, pp. 202–204, 2019, doi: 10.26480/jmerd.05.2019.202.204.
D. M. Devia, L. V Rodriguez-Restrepo, and E. Restrepo-Parra, “Methods Employed in
Optical Emission Spectroscopy Analysis: a Review,” Ing. y Cienc., vol. 11, no. 21, pp. 239–
, 2015.
E. Bonnart, Welding Principles and Practices, 5th ed. New York: McGraw-Hill Education,
J. F. Lancaster, Metallurgy of Welding, 3rd ed. London: George Allen & Unwin LTD, 1980.
Kobelco, Arc Welding of Specific Steels and Cast Irons. Tokyo: KOBE Steel, Ltd., 2015.
R. L. Brockenbrough and F. S. Merritt, Structural Steel Designer’s Handbook, 3rd ed. New
York: McGraw, Inc., 1999.
J. S. Jensen, Unitor Maritime Welding Handbook, 14th ed. Lysaker: Wilhelmsen Ships
Service, 2017.
ASME Boiler and Pressure Vessel Code, Qualification Standard for Welding and Brazing
Procedures, Welders, Brazers, and Welding and Brazing Operators. New York: The
American Society of Mechanical Engineers, 2004.
I. Gowrisankar, A. K. Bhaduri, V. Seetharaman, D. D. N. Verma, and D. R. G. Achar, “Effect of the Number of Passes on the Structure and Properties of Submerged Arc Welds of
AISI Type 316L Stainless Steel.,” Weld. J. (Miami, Fla), vol. 66, no. 5, 1987.






